How To Make Your Own Lengths Of Kato Unitrack

By: Mike Fifer

We have all run into the problem of not having the proper length we need to connect Kato Unitrack, so here is my answer.
First you will need a tape measure, a razor saw, rail nippers, a small flat file and some Testors plastic cement.
The first thing to do is to determine what size piece of track you will need.

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In this case I needed a 4” piece and using a fine point sharpie or pencil mark the length on any piece of longer Kato Unitrack.

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Our first cut to be made will be one either end of our track piece to be cut and you can see that we need to leave 3/4“ of the end to retain our joiner section. You can also see that I subtracted the ¾” from our original measurement and the remainder of 3 ¼” is the next length to cut from the other end of the piece.

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Once the second cut is made the piece of roadbed to be removed is now carefully popped off the rail.

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Now remove the Unijoiner from the ¾” end section and slide it towards the longer end.

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Now we need to test fit the piece we have made, and oops it is still a little long so we need to cut a small slice out to shrink it some more.

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Now that our slice has been cut out slide the short end back down and re-test fit. Now the piece fits perfect.

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Now using your rail nippers cut the track flush with the end of the short cut end and file smooth with an emery board or small flat file.

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At this point you have the option of gluing or not gluing the road bed together. The section will work either way but I prefer to glue them and I find that Testors liquid cement works well and bond pretty fast.

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Once glued you can re-install the Unijoiner that you took off to slide the small section and you have now created your own 4” section of track and it looks and fits perfectly!

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This same procedure can be used to get specific degrees of radius to meet certain needs as well.

I hope this is useful and saves some of the frustration of having to struggle to find that perfect length section of Kato Unitrack.

 

 

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